As Product Liability Lawyers & Attorneys, we need to be informed on all aspects of the production, supply and sale of products. And when it comes to production, there is a large percentage of non-compliance from businesses that neglect to maintain their warehouse or factory’s ventilation.
Industrial ventilation systems are critical for maintaining a comfortable and productive environment. Ventilation keeps workers comfortable while also removing contaminants from the indoor air. As a result, you want to keep your systems running at maximum efficiency. Regular preventative maintenance of your ventilation system is one way to accomplish this. Industrial ventilation systems require routine maintenance to remain efficient and effective. We’ll go over the benefits of preventative maintenance, different types of maintenance, and some basic maintenance tips for equipment in your system.
Innovative Industrial Ventilation Systems and Solutions
Looking for ventilation specialists? Sigrist Design has been assisting in the creation of effective ventilation systems for years. Their staff is available to assist you in designing a ventilation system that meets your demands and fits within your budget. And not only are they able to design you the perfect system and provide ongoing ventilation maintenance but they design and manufacture air supply units, dust collectors and ventilation systems suitable for any project or building. If you need high-quality ventilation, trust Sigrist Design.
Why Should Industrial Ventilation Systems Have Preventative Maintenance?
You probably don’t give much thought to your ventilation systems right now. We frequently overlook them because they work behind the scenes to keep facilities comfortable. However, if you’ve ever had a ventilation system fail, you understand how important these systems are. Breakdowns can bring your operations to a halt. System failures can also expose your employees to hazards such as safety hazards, respiratory problems, heat stroke, and more. Preventative maintenance for industrial ventilation systems can help reduce the likelihood of failure.
Other advantages of ventilation system maintenance include:
- Ventilation equipment has a longer service life.
- More comfortable surroundings
- Improved ventilation control
- Less repairs
- Reduced downtime
- Improved indoor air quality
- Energy conservation
Furthermore, regular maintenance can help prevent mould, mildew, pollutants, and other potentially harmful contaminants from accumulating in your system and facility.
What Types of Maintenance Are Required for Industrial Ventilation Systems?
The majority of building owners and facility managers recognise the importance and value of a preventative maintenance programme for building systems. However, you may be unsure of what your systems require to stay in good working order. Understanding what services your ventilation system requires can assist you in developing a comprehensive maintenance programme.
As part of preventative maintenance, most ventilation systems will require inspections, cleaning, service, and part replacement. Each of these general maintenance activities can aid in the prevention and detection of issues before they become emergency repairs.
Inspections are usually the first step in any maintenance programme. Depending on the ventilation equipment, professional inspections may be required, or you may be able to perform some inspections yourself.
The purpose of inspections is to double-check that everything is working properly and to help identify any potential problems. For example, during an inspection, you might look for signs of wear or damage that could result in excessive energy consumption or put your system at risk of failure. Frequent inspections can also help keep the maintenance needs of your ventilation system in the forefront of your mind, preventing the “out of sight, out of mind” effect.
Cleaning is a critical step in the maintenance of industrial ventilation systems. When you think about it, it makes sense that your system requires a thorough cleaning on a regular basis. After all, one of the most important functions of a ventilation system is to assist in the removal of contaminants from indoor air.
A clean system is critical for keeping your ventilation equipment’s repair and operation costs low. Dust and other contaminants can impair mechanical systems’ ability to stay cool, resulting in overheating and overworking. Contaminant buildup on blades and other components can cause fans to become unbalanced, increasing wear and tear and putting them at risk of failure.
A dirty system can also have a negative impact on indoor air quality. The consequences of this can range from health hazards for your crew to operational shutdowns due to contaminants, depending on your facility. As a result, make regular cleaning a part of your ventilation system maintenance.
In addition to inspections and cleaning, you’ll need to service various ventilation system components. Lubricating moving parts, tightening bolts and connections, and other maintenance tasks can help prevent breakdowns and repairs. For example, when servicing industrial exhaust systems, you may need to lubricate the bearings in the fans to help prevent unnecessary wear and tear on bearings that need to be replaced more frequently.
Part replacement is another important component of a thorough ventilation system maintenance programme. If you only replace parts when they break, it’s time to start thinking about predictive maintenance principles for part replacement.
Every component of your ventilation system has a lifespan, which in many cases is shorter than the lifespan of the system or equipment itself. Fan belts, for example, typically wear out much faster than fans. With expected part service life in mind, you can incorporate part replacement into your maintenance programme before, rather than after, your system fails. This can help you save money on downtime and emergency repairs.
Maintenance Recommendations for Common Industrial Ventilation System Components
As previously stated, your maintenance plan should be tailored to your ventilation system and equipment. Furthermore, for the greatest results, you should usually follow the manufacturer’s maintenance recommendations. As a result, you may need to consult with a ventilation professional about your unique maintenance requirements. We do, however, offer some basic guidelines for popular ventilation equipment that may assist you in designing your facility’s ventilation maintenance schedule.
Blowers and fans
Inspections of fans and blowers should be performed on a regular basis to search for signs of wear and tear, damage, excessive vibration, or other problems. Most fans will also require cleaning, bearing lubrication, and belt tightening every quarter or so. Regular fan and blower maintenance may make a significant impact in your facility’s comfort, air quality, and energy consumption.
Louvers are a low-maintenance option for many structures, but that doesn’t mean they should be ignored. Louvers, you know, may become blocked with dirt and debris, reducing circulation and consequently impacting ventilation within your building. As a result, you should examine and clean your louvres with a light detergent at least once a quarter.
Air ducts are another thing that is out of sight and out of mind. They can, however, become damaged, deformed, and unclean with time. As a result, you should have a professional examine them once a quarter for corrosion, air leaks, and other difficulties. Furthermore, air ducts should be cleaned at least once a year in most institutions.
Dust collectors are used in many industrial buildings as part of their ventilation systems. These, too, require routine care. A simple examination every two weeks, for example, is vital to ensure that your dust collectors are working effectively. You should also perform a more thorough checkup once a month, which involves checking the air pressure, hopper, valves, hoses, gaskets, and seals. It’s also a good idea to inspect the ducting for dust accumulation once a year to keep the collector running smoothly.